Tufted roller brushes with split core

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Tufted roller brushes which can be replaced without removing the shaft from it’s bearings. The numerous combinations of brush fill, density and tuft pattern makes this an extremely versatile roller brush for any application.

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KOTI-Dawson Tufted Roller Brush with Split Core
KOTI Dawson Split Core Brushes with dual colur fill material
KOTI-Dawson Split Core Brush with shaft
KOTI-Dawson Split Core Brushes

Description

Tufted roller brushes with split core have all the features of a solid core roller brushes but with the added advantage of being able to be fitted onto a shaft without removing it from it’s bearings. The numerous combinations of brush fill, density and tuft pattern makes the tufted split core roller brush an extremely versatile product.

Constructed on a range of standard size or custom made synthetic, wood, aluminium or steel cores, these roller brushes can be provided complete with shaft or plain bore for fitting your own shaft.

Using materials to suit your application, tufts of fill material are machine stapled or hand drawn into the core to the required pattern and density. Tufted roller brushes can be provided with flat or profiled brush faces and are ideal for powdering, pressurising, sweeping, transporting and washing.

Features

  • Optimal flexibility in brush fill and patterns
  • Split core for ease of assembly without dismantling the shaft.
  • Common core diameters available from stock
Core material: Synthetic, wood, aluminium, steel, stainless steel, non-ferrous metal
Fill material: Synthetic, abrasive, wire, natural hair and fibre, or mixed materials
Fill colour: Colours available on request
Tuft angle Upright or angled
Tuft density Open, dense or very dense
Tuft method: Machine stapled, hand drawn or resin set
Tuft pattern In line, staggered, helical, chevron
Trim profile Straight or custom profiled

Help me choose

To help you choose your ideal Roller Brush solution, we need to know a few details. It also helps if you can tell us a little about your application. Please refer to our available dimensions and materials, but if you’re not quite sure what you need or would like some advice, simply get in touch and we’ll see how we can help.

How to configure your Tufted roller brush with split core

  • Brush type:
  • Brush length (BL):
  • Brush diameter (BD)
  • Fill material: (synthetic, natural hair or fibre)
  • Drill pattern: (open, dense or very dense)
  • Brush position (SL1):
  • Core diameter (KD)
  • Shaft length (SL):
  • Shaft diameter (SD)
  • Shaft end diameter (SD1) or shaft bore (SB):
  • Shaft material:
  • Additional machined features

If you want to see which materials might best suit your application, take a look at our quick guide to fill materials.

Dimensions and materials

Tufted roller brushes with split core

Koti Tufted Roller Brush - Split Core with tube
KOTI-Dawson Tufted roller brush with split core
Koti Tufted Roller Brush - Split Core with shaft
KOTI-Dawson Tufted roller brush with split core (complete with mounting shaft)
Dimensions Fill material Fill material
Type Core
diameter		 Shaft
diameter		 Brush
length		 Brush
diameter		 Synthetic Wire
KD SD BL (max) BD (min) Ø (max) Ø (max)
BWH055 55 25 1000 250 1.00 0.38
BWH070 70 40 1200 350 1.20 0.38
BWH090 90 60 1500 350 1.00 0.50

All dimensions in mm

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